Continuous Hydrogenation System

Listing description

Product Description

Continuous hydrogenation system - capacity 20,000 lbs/hr. The continuous reactor is a vertical vessel with top entering multi stage agitator. Uses nickel catalyst and hydrogen to promote reaction. Major items include deaerator, 2-stage steam ejector barometric vacuum system, 2 filter feed tanks, HydraShock filter, HydraShock surge tank, 2 catalyst supply tanks and system, finished product polish filter, spent catalyst tank, 6 heat exchangers, 9 pumps. Vessels are mounted on two steel structures assembled complete with all pumps, pipework, instrumentation and trucked in to be lifted intact into place. The HydraShock structure is 15 ft x 12 ft x 63 ft tall. The CHR structure is 16 ft x 12 ft x 49 ft tall.

The following vessels are located on two steel structures secured to the outside wall of
the building. The two structures were assembled complete with all pumps, pipework
etc. then brought on site by a road transporter and craned into position.
The Hydrashock steelwork is 63 ft high and 15 ft x 12 feet in section with 4 platform opTHE CHR steelwork is 49 ft high and 16 ft x 12 ft in section with 3 operating platforms.
CHR Vessels
H100, H101, H192, H193 plus 2 plate interchangers.
Hydrashock Vessels
H194, H195, H197
Continuous Hydrogenation CHR
Asset PK-6050 Component List
CHR System
ID Name Description
H190 CHR Reactor Vertical reactor w/ top mounted agitator. Cooling water jacket,
ports at bottom for H2 and catalyst. Oil in bottom, out top. Cocurrent flow. Capacity 20,000 #/hr
H191 Deaerator Vertical column with demister pads and top spray nozzles
H111 Vacuum System 2-stage steam ejector vacuum system with barometric condenser.
Hot well not included.
R118 Heat Exchanger Plate Exchanger - Economizer for preheat incoming oil
RB Heat Exchanger Plate Exchanger - interchanger
P112A CHR Feed pump Centrifugal pump
P112B CHR Feed pump Centrifugal pump
H192 CHR Economizer Spiral Heat Exchanger. Incoming oil to outgoing CHR oil
H193 CHR Heater Shell & Tube heat exchanger. Oil in is steam
165 Expansion Tank Vertical expansion tank with ports for glycerin and nitrogen
6021 Captive Water Cooler Plate Heat exchange. For CHR jacket. Captive water vs cooling
P1466 Captive water pump Centrifugal pump
210 Drain Tank Vertical tank, cone bottom w/ steam coil (LPS)
P757 Drain Tank Pump Centrifugal pump
H194 Final Cooler Plate heat exchanger. Oil vs steam

Filter System

ID Name Description
FF1 Filter feed tank 1 Vertical tank with side entering agitator. Sloped bottom
FF2 Filter feed tank 2 Vertical tank with side entering agitator. Sloped bottom
P201 Feed Tank Trans for pump Centrifugal pump
P1285 HydraShock Feed pump
F1280 HydraShock Filter area 77sq ft, 20,000 lbs capacity
T1280 Shock Tank Drop tank for Hydra Shock. Dish top, dish bottom
P1286 Shock Tk Transfer Pump Positive displacement pump
P1287 Cat Feed Mono Pump Positive displacement pump
F1300 Finish Polish Filter GAF single bag duplex polishing filter
H1300 Finish Cooler Heat Exchanger. Oil vs cooling water
T300 Spent Cat Tank Vertical Tank, sloped bottom w/ side entering agitator
P300 Spent Cat Pump Positive displacement pump
T6 CHR Catalyst Tank #1 Vertical Tank, sloped bottom w/ side entering agitator
T7 CHR Catalyst Tank #2 Vertical Tank, sloped bottom w/ side entering agitator
P301 Cat feed Pump Positive displacement pump

This equipment is located in US