Engineering Center Amt Engineering Ltd WRL9018TS-1

Listing description

Company sells the WRL9018TS-1 cross-wedge rolling line. The manufacturer of the line is Engineering Center AMT Engineering Ltd, Republic of Belarus, Minsk. The line is applied for large-scale and mass production.
Currently, the mill is set to produce steel grinding balls.
Balls are made by the method of transverse helical rolling.
The mill capacity is 600 ... 800 tons per month. It is may manufacture balls with a diameter of 60, 80, 100 mm.
Spent resource - 508000 cycles that is approximately 2600 hours.
Main specifications of cross-wedge rolling line.
1.1. The maximum number of double strokes of slides (rams) per minute - 8
Productivity at single rolling forgings
(depending on the size of the quantity at the same time
obtained forgings), pcs / h:
- ball 60 (6 pieces per cycle) 1200… 1500
- ball 80 (4 pieces per cycle) 500 ... 580
- ball 100 (4 pieces per cycle) 200… 300
1.2. Sizes of initial blanks, mm:
- diameter 40 ... 100
- length 250 ... 350
1.3. Maximum weight of the blank, kg 21
1.4. Maximum dimensions of rolling forgings, mm:
- diameter 110
- length 400
1.5. Overall dimensions of the line of joint of slides, BxL, mm: 1850x660
1.6 Closed height of the tool, mm: 260
1.7. Working stroke of the slide, mm, not less than 1950
1.8. Automatic cycle time, sec. 8 ... 12
1.9. Installed capacity (power), kW: 1100
- including thyristor frequency converter (TFC) 800
1.10. Heating temperature of billets, ºС 1100 ... 1250
1.11. Electrical Specifications:
- cross-wedge rolling line; 3NPE, 380B, 50Hz
- TFC 3NPE, 380B, 50 Hz
1.12. Parameters of the cooling system water induction heater and wedge tools:
- pressure, MPa 0,25 ... 0,4
- consumption, m3 / hour max 40
- temperature at the entrance to the induction heater, ºС max 25
1.13. Water parameters of the cooling system of TFC:
- requirements for water quality according to GOST 6709 (Standard)
- pressure, MPa 0,2
- consumption, m3 / hour max 3
- inlet temperature to TFC, ºС 18… 38
1.14. Overall dimensions, mm:
- length 10,000
- width 9000
- height 2 500
1.15. Weight, kg:
- lines without tools 30 000
1.16. Service Norm - two operators

Line components:
1. cross wedge rolling machine.
2. Hydraulic system (installed capacity 210 kW).
3. Loading device
4. Induction heater.
5. Mechanism for feeding billets into the inductor
6. Electrical equipment.
7. Pneumatic equipment.
8. Control system.
9. Cooling system.
10. Tool changing equipment.
11. Hardening conveyor.
12. Mounting table.
13. Thyristor frequency converter (installed power 800 kW).
.

This equipment is located in KZ