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Qty. 1 Second-hand Vertical Powder Coating Line for Aluminium Profiles
Mfc.: Trevisan Cometal Built: 2007 Type: IV/7.00
Profile dimensions: 7000 x 150 x 200 mm - H x W x D
Weight of profiles: 25 kg/each max. Total weight on the chain: 10,000 kg
Weight distributed linearly for only 1 meter: 50 kg/m of chain
Conveyor speed: 1.5 m/min. Temp. in the polymerisation furnace: 170÷195 °C
Rated hanging pitch along the chain: 66/100/133/200 mm
Scope of supply:
Pre-treatment tunnel Drying oven Painting system Cleaning system
Infrared oven Polymerisation oven Descending chain conveyor
Transport system
Supply Sources
Electricity: 380 V, 3 ph., 50 Hz
Thermal energy Natural gas equipment pressure: 60÷200 (2)mbar
Hot water 95 °C
Compressed air Equipment pressure: 7.0 (3) bar
Steam max. level: 1.3 g/Nm3 Oil max. level: 0.01 ppm
Water system Pressure: 3±0.2 bar
Powder Characteristic of powder to use: LEL 40 g/Nm³ (LEL: lower Explosion Level)
Power Installed
Machine Electric power - kW Thermal power – kcal/h
Tunnel 75 (600,000)
Principal Booth 55 -
Secondary Booth 55 -
Drying oven + Transfer units
5 280,000
Infra Red Oven 43 220,000
Curing oven + Conveyor
35 560,000
Cleaning unit 9 -
Infrared hook cleaning machine 35 -
Descending chain & hook lubricator 3 -
Demi water unit 5 -
Boiler 8 700,000
Total
328 1,760,000
Process Cycle
Time refers to a conveyor speed of 1.5 m/min:
Operation Time at 1.5 m/min Temperature - °C
Work piece loading - -
Alkaline Degreasing 1’45’’ 50
I Rinse: recirculated town water 30’’ Room
II Rinse: fresh town water (~2 m³/h) 30’’ Room
Acid Deoxidating 2’20’’ 40
I Rinse: recirculating town water 30’’ Room
II Recirculation demi rinse: fresh demi water (~4 m³/h) 30’’ Room
Chromating (refilled with demi water) 1’10’’ 30
Pre-rinse fresh town water (~1 m³/h) 30’’ Room
Recirculation rinse 30’’ Room
Pure demi rinse (fresh demin. water 12 m³/h)
20’’ Room
Drying 12'' 60÷80 (air temp.)
Powder coating - -
Infrared oven ~1’ -
Curing 20’ 170÷195 (air temp.)
Work piece unloading - -
Pre-treatment tunnel
Operating data
Termic power required: 600,000 kcal/h Electric power installed: 75 kW
Baths Heating System: hot water at 95°C Town water consumption: 6 m3/h Demi water consumption: 12 m3/h
Specification
Stage No. 1 2 3 4 5 6 7 8 9 10
Operation Alkaline degreasing I Rinse town water II Rinse town water Acid deoxidisation I Rinse town water II Rinse town water Chromating
Pre-rinse town water
Recirculation on demineralised water rinse Clean on demineralised water rinse
Time at 1.5 m/min 1’45’’ 30” 30” 2’20” 30”
30”
1’10” 30” 30” 30”
Temperature °C 50 Room Room 20 Room Room 30 Room Room Room
Pump power kW
7.5
2.2 2.2 11 2.2 2.2 5.5 2.2 2.2 Demi pump
Heating power kcal/h 300,000 - - 150,000 - - 150,000 - - -
Ramps feeding pumps table
Stage
No. Brand Type Flow rate m³/h Power kW
1 1 Travaini TCHM 65-125/1-C/A3 66 7.5
2 1 Travaini TCHM 40-125/1-C/A3 22 2.2
3 1 Travaini TCHM 40-125/1-C/A3 22 2.2
4 1 Travaini TCHM 65-125/1-C/A3 88 11
5 1 Travaini TCHM 40-125/1-C/A3 22 2.2
6 1 Travaini TCHM 40-125/1-C/A3 22 2.2
7 1 Travaini TCHM 50-125/1-C/A3 44 5.5
8 1 Travaini TCHM 40-125/1-C/A3 22 2.2
9 1 Travaini TCHM 40-125/1-C/A3 22 5.5
10 1 Demi Unit TCHM 50-125/1-C/A3 12 -
Ventilating Plant
The tunnel is equipped with a centralized suction system preventing the vapours and smog produced inside the tunnel from escaping through the mouths meant for incoming/outgoing pieces.
The plant is composed of a system of intakes, properly disposed along the tunnel, of a PVC manifold, and of a centrifugal electric suction device.
Centrifugal electric suction device
Brand: PLASTIFER SNC Type: VSB 70 PP Flow: 16.000 m³/h Pressure: 1310Pa Electric Motor power: 15 kW, 950 RPM
Drying Oven - Installed Devices
Item Qty. Brand Type Power
Temperature probe 1 RG Aut - SIDIS PT100, 8x400mm, conv 4.20mA -
Phyrostat 1 RG Aut- SIDIS TC J, 8x400mm 1/2DIN -
Recirculating Fan 3 General Fans SrL F6 700/30°/fa 19x40 op -
Fan motor 3 Carpanelli Motori M90L6 1.1 kW, 6 Pol
Burner 1 Weishaupt G 1/1 – E esec.ZD 60÷335 kW
Booth - Installed Devices
Item Qty. Brand Type Characteristics
Reciprocator motor 1 Carpanelli Motori Elettrici S.p.A. MA100a4 2.2 kW, 230/400 V, 50 Hz, autofrenante 4 poli
Reciprocator gear box 1 Varvel FRS 130 S R1:20 IEC100 B5 (28 250), AC48 CS cuscinetti conici: 32015 XA"
Rolling spool motors 2 Carpanelli Motori Elettrici S.p.A. M80a4 0.56 kW, 230/400 V, 50 Hz, 4 poli
Rolling spool gear box 2 Varvel FRT60 B3 R1:49 IEC 80 B5 (19 200) AC25
Extraction fan 1 Ind. CBI S.p.A KB 36 M6 22000 m3/h, 550mmH20; 45 kW (SSW), 1470 RPM
Cleaning Unit - Installed Devices
Item Qty. Brand Type Characteristics
Aspiration fan 1 EFFEPIZETA S.r.l. SLC K 11 MS 9.2 kW, 400 V, 50 Hz, 915 m3/h, 225 mbar
Safety valve 1 EFFEPIZETA S.r.l. VRL 8 9.2 kW, 400 V, 50 Hz, 915 m3/h, 225 mbar
IR Oven - Installed Devices
Item Qty. Brand Type Characteristics
Radiating panels 60 Aricat V2005 Natural Gas, 415x510mm, R: 600 W, 230 V, 50 Hz, Thermostat UL
Pre-Oven & Oven - Installed Devices
Item Qty. Brand Type Characteristics
Temp. probe 3 RG Aut - SIDIS PT100 8x400 mm, conv 4.20 mA
Phyrostat 1 RG Aut - SIDIS TC J 8x400mm 1/2DIN
Extraction fan 1 Ind. CBI S.p.A. LB250
1776 m3/h, 46,6mm H20; 0.55 kW, 50 Hz, 2645 rpm
Burner 2 Weishaupt G 1/1 – E esec.ZD 60÷335 kW
Transport System - Installed Devices
Item Qty. Brand Type Characteristics
Driving unit 3 CARPANELLI S.p.A. M80 a4 0.56 kW, 2 poles, 230/400 V, 50 Hz, Temp.: 130°C,
Servo fans: 230 V, 50 Hz
This equipment is located in DE
Manufacturer | Trevisan Cometal |
Model | N/A |
Year | 2007 |
Country | Germany |
Condition | Good |
Main category | Process and Packaging |
Subcategory | Pharmaceutical Coating Pan |
ID | P30303074 |
Client type | Machinery dealer |
On Kitmondo since | 2007 |
Number of listings | 35 |
Country | Germany |
Employees | 11 - 50 |
Established | 2003 |
Last activity | May 30, 2023 |