Vitronics Delta 5 Wave Soldering Machine (2011)

Manufacturer Vitronics
Model Delta 5 Wave Soldering Machine (2011)
Year 2011
Country USA USA
Condition Excellent
Main category PCB and Semiconductor
Subcategory Soldering Machine
ID P81219006

Vitronics Delta 5 Wave Soldering Machine (leadfree)

Model: Delta5

Max width PCB of 457mm (18”)

Smart Wave, Nitrowave and Menu driven solderpot height control

Pristine condition, original tools included and available

Machine is fully functional

Options added:

General:

o Generic bar code reader (1D) included infeed conveyor (OEM by Nutek) and management info

Conveyor:

o Extended conveyor rail, extending 450mm from exit of the machine

Preheater stations:

o Zone 2: Forced convection module (9lW)

o Zone 2: Top side forced convection (6 kW)

o Zone 3: Top side lamps (2.5 kw)

Solder Station:

o Smart Wave

o Nitrowave

o Menu driven solderpot height control (lead clearance)

Standard features (included)

System:

- Frame built-up with profile steel with 2 front cover glass panels

- Full enclosure, component height max. 150mm

- Maintenance tool & glass plate

- RAL 9002 grey white panels

Controls:

- Main power disconnect

- PC, Monitor, Keyboard and track ball

- Emergency buttons

- PC console at outfeed side of the machine

- Windows based with Recipe Organizer, graphic display, Alarm Organizer, Password Organizer

- Board tracking system for automatic parameter and subsystem activation

- Trend analysis subsystem for controlled parameters

- Digital motor control

- Measured values read out of frequency controlled motors on PC screen

- Management information system, storage of all parameters per soldered PCB (PCB triggered)

- Weekly timer

- SMEMA interface on in and outfeed, including cables

- Heating element failure detection for preheat and solderpot

- UPS prewiring system

- SPC software integration (Without SPC Software)

- Barcode integration without reader

Conveyor:

- Titanium heavy duty mixe of 3V-1L shaped fingers

- Crashdetection system to prevent PCB and finger damaging at in- and outfeed side

- Finger Clearing System

- Extended in- and outfeed guidings (non driven)

- Manual angle adjustment between 5 and 7 degrees (factory setting 7 degrees)

- Finger wetting system to reduce solder adherence

- Motorized conveyor width adjustment via PC-menu

- Max width PCB of 457mm (18”)

- L to R

- Front rail fixed

Fluxer:

- Fluxer supply system with min-max level monitoring on PC screen (for max 300mm high vessels)

- Pressurized flux supply system

- Stepper motor control via X-axis

- Single head nozzle spray fluxer with dual tanks for fast change over when supply empty

- Nozzle fluid cap FC7 (3 l/h @ 0.2 bar; 4 l/h @ 0.3 bar) & FC16 (1.5 L/H @ 0.2 BAR; 1.9 l/h @ 0.3 BAR)

Preheating:

- PID Controlled for calrod and forced convection modules

- Pulse length modulation control for quartz lamps

- 3 prehead zones (calrod) with full length of 1.8m

Solderpot:

- Carbon Steel Solderpot with high temperature protective coating

- Automatic solder addition for two solder bars

- 120mm long main wave

- PCB Width 457mm (18”)

- Extra safety sensors on locking pins of the sliding frame

- Integrated frame for motorized solderpot roll out

- Solder level measurement by float with low level alarm

- Valve for solder drainage incl. drain pipe

- Adjustable backplate by means of standard bolt

- Separate dross compartment

- Automaric overheat switch off

- Dross minimizer around wave former

- Pumpshaft sealings to minimize dross production

- Pump impellers with chromium carbide diffusion layer against wear

Voltage: 3x400V

Rated Current: 80 A

Rated Power: 60 KW

Frequency: 50/60 Hz

Leakage Current: <300mA

Machine Weight: 1900 KG

N2 Pressure: 0.6 MPa

Air Pressure: 0.4 MPa

Max Loading: 95A

N2 Consumption: 0-10 m3/h

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