Embarking on the realm of thermoforming machines - particularly Form, Fill, and Seal (FFS) lines - can be a complex journey due to their intricate mechanisms and the wide array of manufacturers in the industry. These machines are specifically engineered to optimize and streamline packaging operations, playing a pivotal role across numerous industries such as food and beverage and pharmaceuticals. This article offers a comprehensive exploration of FFS machines, highlights prominent manufacturers, outlines essential factors to consider when purchasing, and underscores the advantages of sourcing through Kitmondo, a trusted platform committed to assisting buyers throughout the purchasing process.

GN Plastics GN 2220 Thermoforming - Form, Fill and Seal Line

Year: 2005

Moulding length 508 mm
Forming depth 125 mm
Moulding width 560 mm
Total power requirement 30 kW

TEPRO 806 Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 560 mm
Forming depth 60 mm
Moulding width 790 mm
Total power requirement 35 kW

Multivac R 230 Thermoforming - Form, Fill and Seal Line

Year: 2001

Moulding length 220 mm
Forming depth 80 mm
Moulding width 230 mm
Total power requirement 8 kW

ULMA TFS 700 Thermoforming - Form, Fill and Seal Line

Year: 2010

ULMA TFS 700, 2010, roll packing thermoforming machine Roll packaging machine ULMA TFS 700 year of production 2010

ULMA TFS 300 Thermoforming - Form, Fill and Seal Line

Year: 2012

Moulding width 422 mm
Forming depth 250 mm

Ulma Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 410 mm
Moulding width 412 mm

CFS 320 Compact Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 225 mm
Forming depth 150 mm
Moulding width 300 mm
Total power requirement 10 kW

VARIOVAC OPTIMUS Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 2820 mm
Forming depth 1100 mm
Moulding width 2320 mm
Total power requirement 12 kW

Ulma TF-Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

ULMA thermoforming machine model SUPRA from 2008 Width 422mm Double feed 250mm and 150mm Dimensions: (L) 6.3m x (W) 1.4m x (H) 2m 1 tool on the 155 pitch in round shape (bowl) Edge winders Motorised exit conveyor Integrated label dispenser Price to be discussed

Process chees - grissini packing machine OPAK MAKİNE QZ 1000 MAXI (form fill seal)

Year: 2019

Moulding length 267 mm
Forming depth 22 mm
Moulding width 280 mm
Total power requirement 18 kW

Famar RF Thermoforming - Form, Fill and Seal Line Low working hours

Year: 1991

Moulding length 220 mm
Forming depth 35 mm
Moulding width 162 mm
Total power requirement 9 kW

Farcon FC 320 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 0 mm
Forming depth 42 mm
Moulding width 254 mm

CFS COMPACT 420 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 190 mm
Forming depth 40 mm
Moulding width 105 mm
Total power requirement 17.5 kW

MULTIVAC R145 Food machinery

Year: 2014

Moulding length 240 mm
Forming depth 120 mm
Moulding width 166 mm
Total power requirement 9 kW

Thermoformer Koch KBS-PL-V1

Year: 2007

Moulding length 250 mm
Total power requirement 20 kW
Moulding width 500 mm

FRIMAQ-GUELT THF-3000 Thermoforming - Form, Fill and Seal Line

Year: 2023

FRIMAQ-GUELT THF-3000 thermoforming machine like new. Served 900h in production. Used for packaging crêpes and galettes bretonnes. Machine built in 2023

Multivac R270 CD Thermoforming - Form, Fill and Seal Line

Year: 2004

Moulding length 195 mm
Total power requirement 13 kW
Moulding width 250 mm

Volpack SI 280 Thermoforming - Form, Fill and Seal Line

Year: 2018

Moulding length 90 mm
Moulding width 75 mm

HAJEK VS 30L/355-100 Thermoforming - Form, Fill and Seal Line

Year: 2004

Moulding length 150 mm
Forming depth 110 mm
Moulding width 145 mm

Frimaq TFF 414 250 Thermoforming - Form, Fill and Seal Line

Year: 2016

Moulding length 229 mm
Forming depth 80 mm
Moulding width 30 mm

Exploring Thermoforming Machines: Form, Fill, and Seal (FFS) Lines Unveiled

Technical Components and Functionality

Thermoforming machines, particularly Form, Fill, and Seal (FFS) lines, comprise essential components that facilitate the packaging process:

  1. Thermoforming Station: This station initiates the process by heating a plastic sheet, commonly polyethylene, polypropylene, or PVC, until it becomes pliable. The softened sheet is then molded into the desired shape using vacuum or pressurized air.

  2. Filling Station: Once formed, the packaging moves to the filling station where it is automatically filled with the product. This station is adaptable for various product types, including liquids, solids, or powders, ensuring precise and efficient packaging.

  3. Sealing Station: Finally, the filled packaging advances to the sealing station where a top film is applied and securely sealed. This step ensures the package's integrity, protects the contents, and prepares it for distribution and consumer use.

Manufacturers of Thermoforming Machines

Several leading manufacturers excel in producing thermoforming machines renowned for their reliability, innovation, and adaptability across industries:

  • Multivac: Globally recognized for its extensive range of thermoforming solutions catering to diverse packaging needs with cutting-edge technology.

  • ULMA Packaging: Based in Spain, ULMA offers versatile and durable thermoforming machines known for their high-quality performance.

  • Illig: A German manufacturer known for precision and efficiency in thermoforming technology, offering a wide array of capabilities.

  • GEA: A Dutch multinational renowned for advanced thermoforming solutions characterized by high-speed performance and energy efficiency.

  • Ishida: A Japanese manufacturer known for user-friendly interfaces and optimal output capacities in thermoforming equipment.

Purchasing Considerations

When acquiring a thermoforming machine, consider these critical factors to ensure compatibility and operational efficiency:

  • Machine Condition: Verify the machine's operational status and maintenance history to assess its reliability and longevity.

  • Product Compatibility: Evaluate the machine's filling system to ensure it suits the type, size, and consistency of your products for seamless packaging operations.

  • Output Capacity: Determine the machine's production capacity to align with your specific manufacturing requirements and throughput goals.

  • Technical Requirements: Check for any special electrical or environmental requirements necessary for the machine's operation in your facility.

Benefits of Buying Through Kitmondo

Kitmondo simplifies the purchasing process by providing a secure platform that facilitates transactions and supports buyers throughout:

  • Expert Guidance: Kitmondo offers expert advice to help buyers make informed decisions, ensuring they choose the right equipment for their needs.

  • Transparent Transactions: Facilitates transparent communication between buyers and sellers, enhancing trust and clarity throughout the buying process.

Budget Considerations

Thermoforming machines, including FFS lines, typically range in price from 14,000€ to 65,000€. Consideration should be given not only to the initial purchase cost but also to ongoing maintenance and operational expenses to optimize your investment.

Organizing Transportation

Buyers are responsible for arranging transportation of the purchased machine. Kitmondo and the seller can assist with logistics coordination, ensuring the machine is securely transported. Conducting a thorough inspection before transport is crucial to ensure the machine's components are protected and ready for relocation, minimizing potential risks and ensuring continued operational reliability.