Kitmondo is your ultimate marketplace for top-quality used industrial machinery. Within our Metal Machine Tools category, we proudly offer a diverse selection of gear grinding machines. These machines are meticulously maintained, providing a perfect balance of precision, durability, and value.

Our gear grinding machines are designed to produce high-precision gears with excellent surface finishes and accurate dimensions. They are essential for industries such as automotive, aerospace, and manufacturing, where precision gear production is paramount. These machines can handle a variety of gear types and sizes, meeting diverse production requirements.

Every gear grinding machine in our inventory undergoes a comprehensive vetting process to ensure top-tier quality and performance. Our equipment is highly cost-effective, delivering significant savings compared to new machinery without sacrificing efficiency. Our selection includes renowned brands like Reishauer, Gleason, and Kapp, celebrated for their reliability and cutting-edge technology. Prices range from €50,000 to €500,000, accommodating a wide range of budget needs.

For more information or to request a quote, contact our dedicated team, who are ready to assist with your specific requirements. At Kitmondo, we are committed to supporting your business growth with high-quality, affordable machinery. Trust Kitmondo for your industrial equipment needs and enhance your productivity today.


REISHAUER RZ400 Gear grinding machine

Year: 2003

Max wheel Ø 400 mm
CNC type Siemens 840D
Max. workpiece weight 300 kg
CNC Yes
Max. gear width 300 mm

REISHAUER RZ300E Gear grinding machine

Year: 1982

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 5
CNC No
Max. gear width 180 mm

Klingelnberg AGW 421 Gear grinding machine

Year: 1976

Max wheel Ø 350 mm
Module - 50
Motor power 14 kW
Module + 1
CNC type

Gear grinding machine REISHAUER NZA4

Year:

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 5
CNC No
Max. gear width 170 mm

Reishauer Kownatzki RKZ400 Gear grinding machine

Year:

Module + 10
CNC Yes
Max. spindle speed 2050 rpm
Module - 1
CNC type NC pult
Max. workpiece weight 500 kg

41,500 €

View product

BA Bosnia and Herzegovina


KAPP KX160Twin Gear grinding machine

Year: 2013

Max wheel Ø 170 mm
Module - 0.5
CNC type SIN840D
Module + 4.5
CNC Yes

REISHAUER NRK Gear grinding machine

Year: 1977

Max wheel Ø 350 mm
Max. gear width 40 mm
CNC type
Max. spindle speed 1900 rpm

Reishauer RZ 150 Gear grinding machine

Year: 2004

Max wheel Ø 150 mm
Module - 0.5
CNC type Siemens 840 D
Module + 3
CNC Yes
Max. gear width 100 mm

Pfauter PE1200G Gear grinding machine

Year: 1995

Max wheel Ø 1200 mm
Module - 1
CNC type - Machine control unit is Bosch CC220 (Germ
Module + 20
CNC Yes
Max. gear width 750 mm

GLEASON PHOENIX 400 HG Gear grinding machine

Year:

Max wheel Ø 400 mm
CNC type CUPROC SERIES 2000
CNC Yes

Gleason Pfauter P 200 G Gear grinding machine

Year: 1999

Max wheel Ø 60 mm
CNC Yes
Motor power 80 kW
Module + 4
CNC type Siemens


CSEPEL FKP 326-10 Gear grinding machine

Year: 1991

Max wheel Ø 320 mm
Module - 0.5
CNC type
Module + 6
CNC No
Max. gear width 150 mm

Reishauer ZB Gear grinding machine

Year: 2021

Max wheel Ø 700 mm
Module - 1.5
CNC type
Module + 7
CNC No
Max. gear width 250 mm

STANKO 5A841 Gear grinding machine

Year: 1975

Max wheel Ø 350 mm
CNC No
Max. workpiece weight 150 kg
Module + 8
CNC type


Hoefler H 2500 / 1200 Gear grinding machine

Year: 1980

Max wheel Ø 500 mm
Module - 3
CNC type
Module + 32
CNC No
Max. gear width 1200 mm

KAPP KX300P Gear grinding machine

Year: 2012

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 10
CNC Yes

Reishauer NZA Gear grinding machine

Year:

Max wheel Ø 300 mm
Module - 5
CNC type
Module + 5
CNC No
Max. gear width 84 mm


Gear Grinding Machines: Essential Tools for Precision Engineering

Gear grinding machines are crucial in the metalworking industry, designed specifically to create high-precision gears for various mechanical applications. These machines ensure that gears meet exact specifications regarding size, shape, and surface finish, which is vital for the smooth operation of machinery in industries such as automotive, aerospace, manufacturing, and heavy equipment.

Varieties of Gear Grinding Machines

Different gear grinding machines cater to various grinding processes and gear types:

Profile Grinding Machines

These machines are used to create the precise gear tooth profile. The grinding wheel is dressed to the required shape, ensuring the final gear matches exact specifications. Profile grinding machines are ideal for producing high-precision gears.

Continuous Generating Grinding Machines

Designed for high production efficiency, these machines use a threaded grinding wheel to continuously grind the gear teeth, making them suitable for medium to large batch production.

CNC Gear Grinding Machines

Equipped with computer numerical control (CNC), these machines offer high precision and automation. They can handle complex gear geometries, making them suitable for custom and specialized gear production.

Bevel Gear Grinding Machines

These machines specialize in grinding bevel gears, which are used in applications requiring a change in the axis of rotation, such as automotive differentials.

Worm Gear Grinding Machines

Worm gear grinding machines are used for grinding worm gears, which are essential for applications requiring high torque and low speed.

Key Features and Specifications

When selecting a gear grinding machine, consider the following features and specifications:

Grinding Accuracy

The precision with which the machine produces the exact gear dimensions, usually measured in micrometers.

Automation Level

The extent to which the machine operates autonomously, including features like automatic loading and unloading, in-process measurement, and adaptive control.

Machine Rigidity

The structural stability of the machine, which impacts the quality and precision of the gear grinding process.

Control System

Typically involving CNC, the control system's sophistication is crucial for high-precision operations.

Wheel Speed and Feed Rates

The speed of the grinding wheel and the rate at which material is removed affect the efficiency and quality of the grinding process.

Cooling System

Essential for maintaining temperature during grinding to prevent thermal damage to the gears.

Benefits of Gear Grinding Machines

Investing in high-quality gear grinding machines offers numerous benefits:

  • Precision and Accuracy: Ensures gears meet exact specifications, crucial for smooth machinery operation.
  • Efficiency: Modern gear grinding machines are highly efficient, reducing production times and costs.
  • Versatility: Capable of producing a wide range of gear types and sizes, accommodating diverse industrial needs.
  • Quality Surface Finish: Provides superior surface finishes, reducing wear and increasing gear lifespan.
  • Consistency: Automated machines ensure consistent quality across large production runs.

Considerations for Purchasing Gear Grinding Machines

To select the right gear grinding machine, consider the following factors:

Production Volume

Determine the volume of gears to be produced to choose a machine with suitable capacity and speed.

Gear Types and Sizes

Ensure the machine can handle the specific types and sizes of gears you need to produce.

Precision Requirements

Match the machine’s precision capabilities with your quality standards.

Budget

Balance the initial investment with long-term operational costs, including maintenance and consumables.

Service and Support

Consider the availability of technical support and maintenance services for the machine.

Training

Assess the need for operator training to effectively use the machine’s advanced features.

Leading Brands and Pricing

Several reputable brands manufacture gear grinding machines, known for their precision and reliability:

  • Reishauer: A leader in continuous generating gear grinding machines, known for high productivity and precision. Prices typically range from $200,000 to over $1 million, depending on the model and specifications.
  • Gleason: Specializes in bevel gear grinding machines and offers a range of other gear grinding solutions. Gleason machines are priced between $250,000 and $1.5 million.
  • Klingelnberg: Renowned for both bevel and cylindrical gear grinding machines, Klingelnberg offers high-precision solutions with prices generally ranging from $300,000 to $1.2 million.
  • Liebherr: Provides a variety of gear grinding machines, including profile and continuous generating grinding types. Prices typically range from $200,000 to $1 million.
  • Samputensili: Offers innovative gear grinding machines with advanced technology for high precision. Samputensili machines are priced between $250,000 and $1 million.

Conclusion

Gear grinding machines are essential tools in producing high-precision gears required for various industrial applications. The choice of machine type—whether profile, continuous generating, CNC, bevel, or worm gear grinding—depends on the specific needs of the production process. Key factors to consider include grinding accuracy, automation level, machine rigidity, control systems, and cooling systems. Leading brands like Reishauer, Gleason, Klingelnberg, Liebherr, and Samputensili offer a range of high-quality gear grinding machines, with prices reflecting the advanced technology and precision they provide. By carefully evaluating production volume, gear types, precision requirements, and budget, businesses can ensure they invest in the right gear grinding machine to enhance their manufacturing capabilities and ensure consistent, high-quality gear production.