Description
OBJECTS TO BE PROCESSED
Machine Applications
Filling, capping, screwing caps, and labeling bottles.
Bottle:
10 ml PET bottle
Screw cap:
Plastic cap
Speed:
50 bottles per minute – To be validated with samples
Description
The NEO VAP' AUTO automatic filling, capping, and labeling machine is particularly suitable for medium and large production runs.
The basic machine includes one "bottle" format and one "cap" format.
All parts necessary to process these formats are included in the base price.
All additional formats can be processed on the machine using appropriate formats.
The machine is equipped with:
- 1 "bottle" format,
- 1 "cap" format,
- 1 bottle feed bowl, diameter 10 mm. 600 mm,
- 1 cork feed bowl diam. 450 mm,
- 1 automatic ejection system for lying bottles,
- 1 gear pump,
- 1 camera for detecting reducers in caps,
- 1 pick and place system with pre-tightening of caps,
- 1 stainless steel conveyor belt,
- 1 electric screw driver,
- 1 12" color touchscreen for machine management,
- 1 protective casing with safety contact,
- 1 automatic labeling machine.
Technical data:
- Compressed air pressure = 6 bar,
- Electrical connection = 380 V.
Bottle feeding
The bottles are automatically fed from a 600 mm diameter stainless steel centrifugal bowl.
The bottles are accumulated and then automatically placed in the star.
A cell monitors the direction of the bottle to ensure it is correctly oriented in the star.
A presence cell The bottle is placed on the machine: no bottle = no indexing.
A bottle feeder automatically feeds the bottles into the centrifuge bowl. (Optional)
Filling
Filling is performed by a gear pump.
The filling column is mounted on a pneumatic lift and lowerer with a 50 mm stroke to allow dosing into the bottle.
The height of the dosing column is electrically adjustable via the touchscreen.
Screw Cap Installation
The pick and place system positions the caps by automatically pre-screwing the bottles. This feature ensures perfect placement of the cap on the bottle.
The 450 mm diameter feed bowl is equipped with a mechanical cap selection system to prevent caps from being inserted the wrong way around (the height adjustment of the bowl and the pick and place system is electrical).
A cell checks for the presence of the cap before the screwing station.
A bottle feeder The cap feeder automatically feeds the caps into the vibrating bowl feeder. (Optional)
Screwing
Screwing is done automatically using our electric screwdriver.
During screwing, the bottle is held by a piston to prevent it from rotating.
The screwing torque is adjustable from 0.5 to 4 Nm without any part changes (the height of the screwing head is electrically adjustable).
A cell checks for the presence of the cap after the screwing station.
Output onto the labeling conveyor
The filled and capped bottles exit the star wheel on a stainless steel conveyor to the labeling station.
At the star wheel exit, a system automatically ejects the lying bottles.
A cell checks for the presence of the label on the bottle with automatic ejection of the NCs. (Optional)
Labeling machine
The labeling machine is fully configurable from the line's color touchscreen: speed of the Conveyor, labeling head, smoothing speed, etc.
The operator electrically adjusts the height of the labeling head from the touchscreen.
The labeling head is equipped with a disengageable stainless steel spool plate.
The banding labeling system allows speeds exceeding 50 bpm.
In the event of a label strip breakage, the machine automatically stops production.
Resin ribbon overprinting printer
Label overprinting (batch number, best before date, etc.) integrated into the machine
Counting
The machine is equipped with a totalizer and a daily counter with reset capabilities.
Protection of certain functions
Certain machine functions are protected by codes:
- Loading of screwdriving parameters,
- Saving and calibrating the machine.
These codes are noted in the manual.
Equipment environment and constraints
Sound insulation: 85 dB max
Thermal insulation: the corker will not increase the temperature of the room under any circumstances
Safety
Secure machine for total operator protection (protective guards and safety light curtains).
Machine complies with European standards (CE) and comes with a certificate of conformity.
Machine inspection by an APAVE-type organization is the customer's responsibility.
Additional formats
The machine
Please note that this description may have been translated automatically. Contact us for further information. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase