Insulating machines play a crucial role in the production of energy-efficient glass products in the glassworking industry. To make an informed investment, it's essential to consider several important factors. Here are the key points to evaluate and some prominent manufacturers to consider.
1. Machine Specifications: Assess the machine's production capacity, range of glass thicknesses it can handle, and the types of insulating glass it is compatible with. Ensure these specifications match your production requirements.
2. Quality and Performance: Choose machines known for their reliability, durability, and consistent performance to ensure the production of high-quality glass products.
3. Automation and Technology: Look for machines equipped with advanced automation features, such as automatic sealing, gas filling, and integration with digital control systems. These features can significantly enhance productivity and efficiency.
4. Energy Efficiency: Opt for machines designed with energy-efficient features, such as low-energy convection and efficient heating systems. This not only reduces operational costs but also supports sustainable production practices.
5. Maintenance and Service: Consider the availability of spare parts and the level of manufacturer support. Reliable maintenance and service options are crucial for minimizing downtime and ensuring smooth, uninterrupted operations.
Prominent Manufacturers:
Bystronic: Known for its precision, efficiency, and innovative technologies in insulating glass production lines. Bystronic machines are a reliable choice for high-quality glass manufacturing.
Lisec: This globally recognized manufacturer offers glass processing equipment noted for its high-quality production, reliability, and comprehensive automation features.
Glaston: Specializes in customized insulating machines that emphasize performance, energy efficiency, and user-friendly interfaces. Glaston machines are designed to meet the specific needs of various glass production processes.
By focusing on these critical aspects and considering these reputable manufacturers, you can ensure a smart investment in an insulating machine that will enhance your production capabilities and support the production of energy-efficient glass products.
Showing 1 - 20 out of 35
Hungary
2017
| Glass Width | 2800 mm |
|---|---|
| Max Glass Thickness | 19 mm |
| Glass Length | 4200 mm |
| Min Glass Thickness | 2 mm |
|---|---|
| Speed | 180 u/mn |
Hungary
2013
| Glass Width | 3000 mm |
|---|---|
| Max Glass Thickness | 12 mm |
| Glass Length | 2200 mm |
| Min Glass Thickness | 3 mm |
|---|---|
| Speed | 100 u/mn |
Croatia
2008
Hungary
2017
Hungary
2017
France
2016
Hungary
2010
Hungary
2021
Hungary
2010
Slovakia
Hungary
2012
Croatia
2008
Hungary
2009
Albania
2000
Acquiring an insulating machine for your glassworks business is a strategic investment to produce energy-efficient glass products. Understanding the key factors before making a purchase is essential. This guide outlines the main points to consider when evaluating insulating machines and highlights some prominent manufacturers in the industry.
1. Machine Specifications: Start by examining the machine’s specifications, including its production capacity, glass thickness range, and the types of insulating glass it can manufacture. Ensure the machine aligns with your production needs and can accommodate the glass dimensions you commonly work with.
2. Quality and Performance: Choose machines known for their reliability, durability, and consistent performance. Evaluate the overall construction quality, including the materials used and the manufacturer's reputation. Investing in a high-quality machine ensures the consistent production of insulating glass over time.
3. Automation and Technology: Automation features significantly enhance productivity and efficiency. Look for machines with advanced automation capabilities such as automatic sealing, gas filling, and edge deletion. Additionally, consider if the machine integrates with digital control systems for seamless operation and improved production control.
4. Energy Efficiency: Energy consumption is crucial in the glassworking industry. Opt for insulating machines designed for energy efficiency, featuring low-energy convection, efficient heating systems, and programmable settings to optimize energy usage. This reduces operational costs and environmental impact.
5. Maintenance and Service: Assess the availability of spare parts and the level of technical support from the manufacturer. Understanding the machine’s maintenance requirements and the accessibility of service technicians is vital to minimize downtime and ensure smooth operations.
Bystronic: Known for precision, efficiency, and innovative technologies, Bystronic offers cutting-edge insulating glass production lines. Their machines are reliable and designed to deliver high-quality results.
Lisec: A globally recognized manufacturer of glass processing equipment, including insulating machines. Lisec is renowned for high-quality production, reliability, and comprehensive automation features.
Glaston: Specializes in glass tempering and insulating solutions, providing advanced insulating machines tailored to glassworks businesses. Glaston’s equipment is known for performance, energy efficiency, and intuitive user interfaces.
Insulation in glassworks involves creating insulating glass units (IGUs) or double-glazed windows, designed to improve energy efficiency and provide thermal and acoustic insulation. Here’s a simplified explanation of the insulation process:
Glass Cutting: Cutting individual glass panes to the desired dimensions, typically using two panes of different thicknesses for IGUs.
Cleaning and Preparing Glass Surfaces: Thoroughly cleaning the glass panes to ensure a pristine surface free from contaminants like dirt, dust, and oils.
Spacer Installation: Placing a spacer along the edges of one glass pane, creating a sealed space between the two panes. The spacer acts as a barrier, maintaining a uniform gap and providing structural support.
Desiccant Application: Incorporating a moisture-absorbing desiccant within the spacer to prevent condensation and maintain optimal insulation performance.
Sealing the Edges: Applying a primary sealant to bond the spacer to the glass panes, ensuring an airtight and watertight seal using materials like silicone or polyisobutylene.
Gas Filling: Injecting an inert gas, such as argon or krypton, into the sealed space between the glass panes to enhance insulation by reducing heat transfer.
Secondary Sealant Application: Reinforcing the seal with a secondary sealant to cover the primary sealant and provide additional protection against moisture and air infiltration.
Quality Control and Testing: Conducting rigorous quality control checks to ensure adherence to industry standards, including tests for air leakage, moisture penetration, and overall performance.
The resulting insulating glass units are then ready for installation in windows, doors, or other applications requiring enhanced insulation, providing improved thermal insulation, reduced energy consumption, and increased comfort.
When purchasing a used insulating machine, prices typically range from €4,000 to €15,000. This range varies based on the machine's condition, capacity, and technological features.